Success stories

Planning of plant and production logistics

31. May 2022, Reading time: 1 min 45 second

NOVOFERM GMBH is a company of ThyssenKrupp AG and manufactures doors, gates and frames at 18 locations in Europe. Strategic company plans envisaged an increase in sales of garage and industrial sectional doors. The capacity of the production plant in Rees was no longer sufficient for this. In cooperation with MALORG Consulting, a new production facility with a high degree of automation was planned in Dortmund.

Reorganisation der logistischen Werksprozesse
  • Customers Novoferm GmbH
  • Sectors: Industry
  • Consulting fields: Planning, Realization

Layout of an overall structure

  • Dimensioning of raw material, semi-finished and finished product warehouses
  • Performance determination of continuous storage, assembly and other material handling components
  • Conceptual design of individual warehouses, production lines, assembly and transfer stations
  • Layout planning of the overall structure
  • Variants created and evaluated (including subsequent determination of the preferred variant)
  • Simulation of factory operation

Determination of sequence criteria

  • Definition of processes for factory operation
  • Definition of production and assembly sequence criteria
  • Definition of interfaces and data to be transferred between SAP R/3 and control system
  • Implementation support
  • Coordination, preparation of functional specifications, project management
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