Success stories

Outsourcing implementation- planning of line provisioning and sequencing warehouses.

31. May 2022, Reading time: 2 min 11 second

For the logistics processes for the supply and disposal of the new assembly plant of the PORSCHE Cayenne in Leipzig, which are carried out by a logistics service provider, the logistics consultants of MALORG Consulting planned the material flow as well as the material control. The planning included the warehousing of order-related assembly parts in a warehouse at the production site as well as the just-in-time supply and disposal of the assembly lines.

Outsourcing-Umsetzung- Planung Porsche_Logo
  • Customers Porsche
  • Sectors: Automotive, Logistics service
  • Consulting fields: Planning, Realization, Strategy

Timely, sequenced delivery

  • Highest priority: maintaining assembly through timely, in-sequence staging.
  • Requirements:
    1. Sequence-compliant just-in-time delivery
    2. High flexibility regarding the assembly sequence
    3. Short reaction time in case of sequence changes
    4. Minimum number of parts on the assembly lines due to low space availability
    5. Use of state-of-the-art technologies for provisioning.
  • Analysis of performance and volume data from stock receipt to staging
  • Planning of the process chain from material planning to transport and just-in-time provision at the assembly line

Automated driverless transport systems

  • Selection of the technology components to be used for internal transport on the basis of the analysis
  • automated guided vehicle systems
  • provision of the JIT racks with AGV tractors or AGV lift trucks, depending on distance and quantity
  • warehouse dimensioning and planning of warehouse plants and processes
  • determination of personnel requirements, investment and operating costs

Overarching operator concept

  • Further project: planning and implementation of line supply at the VW Commercial Vehicles plant in Hanover, Germany
  • Special feature: direct delivery to production via supply bridge
    • forklift operated block storage area for GLTS, miniload as central component
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