Success stories

Planning and start-up management of assembly provision for the XL1 from VW

31. May 2022, Reading time: 1 min 52 second

The VOLKSWAGEN XL1 is a “one-liter car. This is made possible by the hybrid drive system consisting of an electric motor and a combustion engine combined with lightweight construction technologies. After a successful prototype, a small series was to be built in Osnabrück. The plan was to set up an assembly line for 200 vehicles. In cooperation with VW, MALORG Consulting developed a complete logistics concept that focused on production without forklifts.

Planung und Anlaufmanagement der Montagebereitstellung für den XL1 von VW VW_Logo

Customers VW
Sectors: Automotive
Consulting fields: Planning, Realization, Strategy

The traffic on the plant premises

Creation of transport concept for traffic on factory premises
central challenge: transport over several, separated halls, where no forklift truck should be used
- Solution: specially modified truck with lifting ramp

Delivery on the exact day, save ways

Planning and compilation of the sequence trolleys
Delivery on a daily basis
Planning supermarkets and range stores
Goals: Avoiding multiple handling, saving on picking routes.

Goods receipt: High repacking effort

Goods receipt process: receiving, repacking, consolidation, storage
high repacking effort due to lack of uniform regulations
special packaging required: Development of own special load carriers for sensitive carbon parts
Support of commissioning up to stable process
Support: set-up of warehouse, stocking of supermarkets, introduction of defined processes

SUCCESS STORIES

COMPANIES THAT WE HAVE ALREADY SUCCESSFULLY ACCOMPANIED.

ELV AG

Planning of warehouse layout and processes as tender basis for WMS and warehouse technology for ELV AG

Planning, Realization, Strategy

Autoteile Post

Planning and realization of a new automotive spare parts warehouse

Planning, Realization