Success stories

Warehouse planning and realization for hansgrohe AG

31. May 2022, Reading time: 2 min 21 second

Within the sanitary industry, the name Hansgrohe stands for innovation leadership in technology and design worldwide. By consistently implementing a catalog of measures developed by MALORG Consulting, Hansgrohe AG has significantly reduced its stock of cardboard boxes. At the same time, the company has succeeded in increasing the security of supply at the assembly workplaces and considerably reducing the workload in the transport area.

Lagerplanung und Realisierung für die hansgrohe AG
  • Customers hansgrohe AG
  • Sectors: Industry
  • Consulting fields: Planning, Realization

Problem

  • Structures that have been growing for years lead to problems: long distances with floor changes, a high transport volume, increasing capacity bottlenecks in all storage areas and an insufficient flow of information
  • Task: Overall concept to ensure long-term supply security for the assembly department
    • Data analysis to record the volume and quantity flows from goods receipt to supply at the assembly lines
    • Recording and evaluation of processes from the time of delivery of cardboard boxes to staging
    • Recording and evaluation of delivery times in the goods receiving area
    • Creation of a catalog of measures for documenting and prioritizing optimization potential in the flow of materials and information

Catalog of measures with quick success

  1. Direct triggering of order processes by employees on the assembly lines,
  2. Extension of the Kanban system to control the supply of articles with high access frequency, which are only to be kept in the buffer store near the assembly lines
  3. Storage of “non-Kanban” cartons only in the carton warehouse with demand-based direct provision at the point of consumption
  4. Ordering from the carton warehouse by the assembly staff with piece-by-piece accuracy, consolidation of transports from the carton warehouse by using a suitable loading aid
  5. Creation of supplier time windows and optimization of delivery times for more effective use of goods receiving areas.
SUCCESS STORIES

COMPANIES THAT WE HAVE ALREADY SUCCESSFULLY ACCOMPANIED.

Planning of warehouse layout and processes as tender basis for WMS and warehouse technology for ELV AG
ELV AG

Planning of warehouse layout and processes as tender basis for WMS and warehouse technology for ELV AG

Planning, Realization, Strategy

Read more Marlorg Consulting
Planning and realization of a new automotive spare parts warehouse
Autoteile Post

Planning and realization of a new automotive spare parts warehouse

Planning, Realization

Read more Marlorg Consulting
Planning and start-up management of assembly provision for the XL1 from VW
VW

Planning and start-up management of assembly provision for the XL1 from VW

Planning, Realization, Strategy

Read more Marlorg Consulting
Outsourcing implementation- planning of line provisioning and sequencing warehouses.
Porsche

Outsourcing implementation- planning of line provisioning and sequencing warehouses.

Planning, Realization, Strategy

Read more Marlorg Consulting
Development of a plant logistics concept
ZKW

Development of a plant logistics concept

Planning, Realization

Read more Marlorg Consulting
Planning & realization of the Herne deep-freeze warehouse
Nordfrost Herne

Planning & realization of the Herne deep-freeze warehouse

Planning, Realization, Strategy

Read more Marlorg Consulting
Planning of warehouse expansion with hanging and lying goods as well as RFID introduction
Digel AG

Planning of warehouse expansion with hanging and lying goods as well as RFID introduction

Planning

Read more Marlorg Consulting
Deep-freeze high-bay warehouse
Nagel Group

Deep-freeze high-bay warehouse

Planning, Realization

Read more Marlorg Consulting
Logistics concept for Atropatena
Atropatena

Logistics concept for Atropatena

Planning

Read more Marlorg Consulting
Planning and realization of KLT assembly supply logistics
DHL International GmbH

Planning and realization of KLT assembly supply logistics

Planning, Realization

Read more Marlorg Consulting
arrow

Kontaktieren Sie uns.

wir sind für Sie erreichbar

von Montag bis Freitag.

call Icon

Rufen Sie uns an

0231 - 95006-00