Success stories

Planning and realization of the picking and shipping warehouse for Berker

31. May 2022, Reading time: 2 min 0 second

Electrical installation products from Berker are used all over the world. With the centralization of logistics functions and expanded functional areas for order picking and shipping, Berker GmbH & Co. is responding to changing customer requirements. This includes being able to reliably handle the dynamic growth in small consignments with a high degree of delivery and service quality. MALORG Consulting carried out the warehouse planning for the company and accompanied the project implementation.

Ersatzteillager mit Sortiertechnik für Versandkartons Berker
  • Customers Berker
  • Sectors: Industry, Trade and e-commerce
  • Consulting fields: Planning, Realization, Strategy

Centralization vs. decentralization

  • Structural problems due to growing product variety and continuing trend toward small orders with ever shorter order cycles
  • Study on restructuring and optimizing distribution logistics
  • Study taking into account transport relations, consignment and location structure as well as influencing factors such as service times, consignment weight and frequencies.
  • Result: Demand for increased flexibility, availability and productivity achievable through centralization of logistics and distribution functions

Future-oriented planning basis

  • Follow-up project: Planning of central warehouse expansion
  • Development of solution variants based on analysis of existing order and expected shipment structures and growth rates
  • Evaluation of layout proposals and joint selection of a solution that makes economic sense and can be implemented

Expansion ensures logistics quality

  • Project management during realization
  • performance-critical component: miniload with connection to production
  • Picking stations with pick-by-light
  • Nationwide delivery in a 24-hour rhythm now possible
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