Success stories

Plant logistics planning and implementation for Gigant AG

31. May 2022, Reading time: 1 min 42 second

GIGANT AG is a Europe-wide specialist for innovative axles, spring units and air reservoirs in the commercial vehicle industry. The products are used worldwide in truck trailers and semi-trailers. MALORG Consulting supported GIGANT AG in the realization of the new warehouse and assembly line up to the ramp-up phase.

Werkslogistik Planung und Umsetzung für Gigant AG
  • Customers Gigant AG
  • Sectors: Automotive, Industry
  • Consulting fields: Planning, Realization, Strategy

Overall plan of the plant structure

  • Restructuring incl. expansion of axle production, installation of an assembly line, construction of a central warehouse
  • Determination of future internal logistics strategy and expansion planning

Manual vs. automation

  • Elaboration and comparison of manual and automated storage solutions
  • Selection of goods-to-person method for ergonomic reasons
  • Decision for automated aisle change stacker cranes

Flexible mounting concept

  • Required: Establishment of a more productive and flexible assembly line to serve increased customer demand
  • Planning of work steps and optimization of work content per assembly station
  • Creation of new workflows with REFA time specifications
  • Support during realization up to the ramp-up phase
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