Success stories

Distribution warehouse concept for DB Schenker at Henkel

31. May 2022, Reading time: 1 min 52 second

Henkel Wasch- und Reinigungsmittel GmbH plans to consolidate its warehouse locations in Germany and to expand the existing warehouse capacities at the Düsseldorf production site. As part of the outsourcing tender for a new distribution warehouse, MALORG Consulting was commissioned by the logistics service provider DB Schenker with the concept planning. After elaboration of various solution alternatives, a result concept was presented.

Distributionslagerkonzept für DB Schenker bei Henkel
  • Customers DB Schenker für Henkel
  • Sectors: Chemistry & Pharma, Logistics service
  • Consulting fields: Planning, Realization, Strategy

Process planning and optimization

  • Creation of a target process based on the stated requirements
  • Review of the material and information flow from goods receipt to warehouse receipt, picking, replenishment, goods issue and returns
  • 2 alternatives for picking: manual warehouse vs. automatic warehouse
  • Warehouse dimensioning, layout design
  • Creation of planning basis based on analysis of existing order and inventory structures
  • Creation of solution variants taking into account special requirements for storage of chemical products and hazardous materials

68,320 parking spaces, six RGB

  • Result: automated pallet high-bay warehouse for storing volume goods on Euro and industrial pallets.
  • 68,320 storage locations in the pallet high-bay warehouse
  • 6 stacker cranes for storage and retrieval
  • Calculation of investment costs
  • Calculation of operating costs for the preparation of the outsourcing offer



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