Success stories

Commissioning support for just-in-time production supply

27. May 2022, Reading time: 1 min 52 second

In Graz (Austria), STEYR-DAIMLER-PUCH FAHRZEUGTECHNIK (SFT) produces the Mercedes-Benz M-Class and the Jeep Grand Cherokee. MALORG Consulting was awarded the contract to carry out and implement the complete planning from warehousing to just-in-time assembly line delivery within a time frame of six months. The implementation of the planning results took place partly during the ramp-up phase of the running production.

Inbetriebnahmeunterstützung der Just-in-Time-Produktionsversorgung Steyr Daimler Puch
  • Customers Steyr-Daimler-Puch
  • Sectors: Automotive, Logistics service
  • Consulting fields: Planning, Realization, Strategy

The tasks

  • Data analysis
  • Classification KANBAN/Sequencing
  • Planning and design of JIT racks
  • Selection and dimensioning of the storage and transport technology as well as the means of transport
  • Layout design of the halls
  • Determination of personnel requirements (2-shift operation)
  • IT concept
  • Waste management
  • Staff training and supervision of the ramp-up phase

Major challenges

  • Challenge: Distribution of the vehicle parts to be stored and delivered to two separate warehouses and delivery to the production site at two different docks

Custom made trolley trailer

  • Breakdown according to delivery dock, shoring station and storage space requirements
  • Consideration of the delivery cycle
  • planning and realization of the optimal use of personnel and transport means
  • distinctive safety and quality strategy in the entire storage and transport chain
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