Success stories

Commissioning support for just-in-time production supply

27. May 2022, Reading time: 1 min 52 second

In Graz (Austria), STEYR-DAIMLER-PUCH FAHRZEUGTECHNIK (SFT) produces the Mercedes-Benz M-Class and the Jeep Grand Cherokee. MALORG Consulting was awarded the contract to carry out and implement the complete planning from warehousing to just-in-time assembly line delivery within a time frame of six months. The implementation of the planning results took place partly during the ramp-up phase of the running production.

Inbetriebnahmeunterstützung der Just-in-Time-Produktionsversorgung Steyr Daimler Puch

Customers Steyr-Daimler-Puch
Sectors: Automotive, Logistics service
Consulting fields: Planning, Realization, Strategy

The tasks

Data analysis
Classification KANBAN/Sequencing
Planning and design of JIT racks
Selection and dimensioning of the storage and transport technology as well as the means of transport
Layout design of the halls
Determination of personnel requirements (2-shift operation)
IT concept
Waste management
Staff training and supervision of the ramp-up phase

Major challenges

Challenge: Distribution of the vehicle parts to be stored and delivered to two separate warehouses and delivery to the production site at two different docks

Custom made trolley trailer

Breakdown according to delivery dock, shoring station and storage space requirements
Consideration of the delivery cycle
planning and realization of the optimal use of personnel and transport means
distinctive safety and quality strategy in the entire storage and transport chain