Success stories

Factory logistics concept for Airbus Stade

31. May 2022, Reading time: 1 min 59 second

Airbus is the world’s second-largest manufacturer of commercial aircraft with more than 100 seats and maintains the site for the production of vertical stabilizers in Stade, among other locations. The expansion of production to include tail units for the A380 wide-body aircraft necessitated extensive new hall construction and changes in floor space allocation and material flow. The MALORG Consulting team coordinated and supported several projects.

Customers Airbus
Sectors: Industry
Consulting fields: Planning, Realization

Project Management

Establishment of the company’s internal logistics team
Creation of an overall logistics concept
Preliminary study: overview of all current and planned topics as well as open potential > Realization of further projects

Project details

AKL with tray technology
- 70% of the assembly parts are picked according to the goods-to-man principle
- Increase of productivity in the warehouse
- Error prevention
- Guarantee of timely provision of assembly parts
Adaptation of existing warehouse technology
Realization of a deep-freeze warehouse with mobile racks
Optimization of warehouse processes

New concept for inner hall transport

Quality assurance of carbon fibers through a new transport concept with side loaders and special component carts for fast and easy reloading in upstream airlocks.
Airlocks as interfaces between out-of-hall and in-hall transports
Reduction of handling effort
Weather-protected transport of long goods by specially developed side loader with automated load pick-up and transfer

Success Stories

COMPANIES THAT WE HAVE ALREADY SUCCESSFULLY ACCOMPANIED.

ELV AG

Planning of warehouse layout and processes as tender basis for WMS and warehouse technology for ELV AG

Planning, Realization, Strategy

Autoteile Post

Planning and realization of a new automotive spare parts warehouse

Planning, Realization

Planning and start-up management of assembly provision for the XL1 from VW

Planning, Realization, Strategy

Porsche

Outsourcing implementation- planning of line provisioning and sequencing warehouses.

Planning, Realization, Strategy

ZKW

Development of a plant logistics concept

Planning, Realization

Nordfrost Herne

Planning & realization of the Herne deep-freeze warehouse

Planning, Realization, Strategy

Digel AG

Planning of warehouse expansion with hanging and lying goods as well as RFID introduction

Planning

Nagel Group

Deep-freeze high-bay warehouse

Planning, Realization

Atropatena

Logistics concept for Atropatena

Planning

DHL International GmbH

Planning and realization of KLT assembly supply logistics

Planning, Realization

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